Difference between revisions of "SuperAntennaz"

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It can support more than few kgs of antenna, orientate them really fast (close to 30 deg. /s) and in its final version, it is very simple to reproduce. It is therefore perfect to be built, modified, and improved by the community of space HAM enthusiasts all over the world.
 
It can support more than few kgs of antenna, orientate them really fast (close to 30 deg. /s) and in its final version, it is very simple to reproduce. It is therefore perfect to be built, modified, and improved by the community of space HAM enthusiasts all over the world.
  
 +
You just want to check the design in 3D ? Here is a link : https://a360.co/2CAJL9K
  
  
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====Design Goals====
 
====Design Goals====
 +
# Less expensive than available heavy rotators
 +
# Rigid and durable
 +
# Easy to build and fix : as less different parts as possible
 +
# Weatherproof
 +
# As accurate as possible
 +
# Clean and noble design
  
 +
<br />
  
 +
[[File:SA_face.jpeg]]
  
*Less expensive than available heavy rotators
+
<br />
*Rigid and durable
 
*Easy to build and fix : as less different parts as possible
 
*Weatherproof
 
*As accurate as possible
 
  
 +
[[File:SA_side.jpeg]]
  
  
 
==Sourcing and parts==
 
==Sourcing and parts==
  
 
+
<br />
  
 
====1/ Mechanical parts on the market====
 
====1/ Mechanical parts on the market====
 
+
<br />
 
 
 
2 * RV030 Worm Gear Reducer https://fr.aliexpress.com/item/4000405892097.html - 30€
 
2 * RV030 Worm Gear Reducer https://fr.aliexpress.com/item/4000405892097.html - 30€
  
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~20 * M4 screw & nut - 8€
 
~20 * M4 screw & nut - 8€
 +
<br />
 +
<br />
  
 
Total = 21 parts, ~ 200€
 
Total = 21 parts, ~ 200€
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====2/ Machined part,(price is for part ordered one by one)====
+
====2/ Machined part, (price is for parts ordered one by one)====
 +
<br />
  
 
+
1 * Aluminium Mast Mount 80€
1 * Alumnium Mast Mount 80€
 
  
 
1 * Bracket 80€
 
1 * Bracket 80€
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1 * 3D printed azimuth endstop mount and pin 5€
 
1 * 3D printed azimuth endstop mount and pin 5€
 +
<br />
 +
<br />
  
 
Sub Total = 200€
 
Sub Total = 200€
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====3/ Operation Parts====
 
====3/ Operation Parts====
 
+
<br />
  
 
1 * Arduino controller ~ 20€
 
1 * Arduino controller ~ 20€
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2 * 35 mm Mast (1,5m minimum) ~ 40€
 
2 * 35 mm Mast (1,5m minimum) ~ 40€
 +
<br />
  
 
Sub Total = 190€
 
Sub Total = 190€
 +
<br />
  
 
Grand Total : ~ 600 € - for a fully operational rotator ~ 500 € - for a rotator without control electronics and mast
 
Grand Total : ~ 600 € - for a fully operational rotator ~ 500 € - for a rotator without control electronics and mast
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==Build Sequence==
 
==Build Sequence==
 
 
 
Instruction for the mechanical part of the build : https://github.com/YohanHadji/SuperAntennaz/blob/master/Instructions/SuperAntennaz_Assembly_Instructions_First_Version.pdf
 
Instruction for the mechanical part of the build : https://github.com/YohanHadji/SuperAntennaz/blob/master/Instructions/SuperAntennaz_Assembly_Instructions_First_Version.pdf
 +
<br />
  
 
Instructions for the electronic part (building the controller) :  
 
Instructions for the electronic part (building the controller) :  

Latest revision as of 17:21, 1 May 2021

SuperAntennaz
SuperAntennaz
Rotator Information
Type: Az/El
Cost: ~600€
Release Information
Status: Beta
Latest Release: [{{{latest-release}}} {{{latest-release-name}}}]
Repository: [[1]]
Documentation: [{{{documentation}}}]
 



Introduction

SuperAntennaz is an antenna rotator designed for satellite traking.

It can support more than few kgs of antenna, orientate them really fast (close to 30 deg. /s) and in its final version, it is very simple to reproduce. It is therefore perfect to be built, modified, and improved by the community of space HAM enthusiasts all over the world.

You just want to check the design in 3D ? Here is a link : https://a360.co/2CAJL9K


Specifications

SuperAntennaz Rotator
Cost ~ 600€
Controller Electronics SatNOGS Rotator Controller
Type AZ/EL
Motors 2x waterproof NEMA 23
Speed up to 30°/s
Torque (Nm) ~60Nm


Design Goals

  1. Less expensive than available heavy rotators
  2. Rigid and durable
  3. Easy to build and fix : as less different parts as possible
  4. Weatherproof
  5. As accurate as possible
  6. Clean and noble design


SA face.jpeg


SA side.jpeg


Sourcing and parts


1/ Mechanical parts on the market


2 * RV030 Worm Gear Reducer https://fr.aliexpress.com/item/4000405892097.html - 30€

2 * Reducer shaft adapatator https://fr.aliexpress.com/item/4000430356079.html - 5€

2 * Waterproof Stepper Motor https://www.omc-stepperonline.com/waterproof-stepper-motor/p-series-ip65-waterproof-nema-23-stepper-motor-4-0a-1-2nm-169-97oz-in.html - 80€

2 * 14 mm Key Hub (connection between the elevation axis and the bracket) https://ozrobotics.com/shop/14mm-stainless-steel-key-hub-18014/ - 40€

1 * 14 mm simple reducer shaft https://fr.aliexpress.com/item/4000378786811.html - 8€

1 * 14 mm double reducer shaft https://fr.aliexpress.com/item/4000378899246.html - 10€

2 * 50 mm mast jaws https://www.mhzshop.com/shop/Accessoires-MHz/Fixations/Brides/Bride-pour-tube-40mm.html 5€

2 * Optical Endstop - 5€

~20 * M5 screw & nut - 8€

~20 * M4 screw & nut - 8€

Total = 21 parts, ~ 200€


2/ Machined part, (price is for parts ordered one by one)


1 * Aluminium Mast Mount 80€

1 * Bracket 80€

1 * Reducer alumnium plate mount 30€

1 * 3D printed elevation endstop mount and pin 5€

1 * 3D printed azimuth endstop mount and pin 5€

Sub Total = 200€


3/ Operation Parts


1 * Arduino controller ~ 20€

2 * Stepper Drivers ~ 100€

1 * 300W Power supply ~ 30€

2 * 35 mm Mast (1,5m minimum) ~ 40€

Sub Total = 190€

Grand Total : ~ 600 € - for a fully operational rotator ~ 500 € - for a rotator without control electronics and mast

Note : An additional cost of 100€ is to be expected for all shipping costs.


Build Sequence

Instruction for the mechanical part of the build : https://github.com/YohanHadji/SuperAntennaz/blob/master/Instructions/SuperAntennaz_Assembly_Instructions_First_Version.pdf

Instructions for the electronic part (building the controller) : https://github.com/YohanHadji/SuperAntennaz/blob/master/Instructions/SuperAntennaz_controller_Instructions.pdf